Tilapia cage culture is growing tilapia in cages made of nylon nettings and bamboo frames that are floated, submerged or fixed at the bottom. It utilizes bodies of water such as dams, rivers, lakes, bays, reservoirs and coves. This is one of the effective technologies used in raising tilapia. It started out in 1974 in
- easier handling, inventory and harvesting of fishbetter control of fish population
- efficient control of fish competitors and predators
- effective use of fish feeds
- reduced mortality
- high stocking rate
- total harvesting and swift or immediate return of investment
- less manpower requirement
- minimum supervision
There are two types of cage design -- fixed and floating. The fixed cage is suitable with a water depth of 1 to 5 meters and the usual size is 50 to 200 square meters.
The floating fish cage, on the other hand is from 5 meters deep and about 50 x 25 x 3 cubic meters depending on the area where the fish cage is placed. It is supported at the bottom with a stone weighing 40 to 100 kilos and covered with a net to prevent the fishes to escape.
The success of the project depends on the quality of breeds or species of fish as well as the production capability of the selected site in enhancing the maximum growth of the fish.
Tilapia species is widely used as fish stock because it grows fast. It takes only four months for fingerlings to reach an average weight of 100 grams.
SITE SELECTION
Water circulation. The Magat Dam has water current circulation throughout the area that gives a continuous flushing of water inside the cages, making dissolved oxygen highly available to fish and wash out metabolites. Wind direction from northeast to southeast or vice versa prevails in the months of March to August. The prevailing winds augment the distribution of natural fish food within the dam.
Protection from winds and waves. Locate the site in waters protected from strong wind action and water currents caused by flush flood or heavy runoff. In the Magat Dam, there are few floating debris; the quantity increases as the wind changes its direction and force. However, this could be checked by providing floating bamboo barricades or wave breakers facing the direction of the wind.
Dissolved oxygen concentration. The ideal range of dissolved oxygen concentration on the water must be at least 3 ppm (parts per million). For tilapia, a lesser ppm is not considered lethal. However, growth and reproduction is greatly affected.
Temperature. This is one factor that plays a major role in the growth of the fish stock. The suggested range is from 20°C to 30°C. The lethal temperature levels are 12°C and 42°C.
Pollution. The fish-farmer should know the effect of thermal, biological and chemical pollutants to the fish stock which may come from domestic, industrial and agricultural sources.
pH Level. To enhance a better growth, the recommended pH range is 6.8 to 8.0.
Accessibility. The site must be accessible to land and water transportation to facilitate bringing in of inputs and marketing of produce.
Other factors. One social problem existing in any fishery establishment is poaching. Poachers get into the project at night, bore hole on nettings to let the stock escape, then set gill net on surroundings of the project. This gives a bountiful catch overnight. This problem can be remedied by the management by establishing good public relation with the people in the vicinity.
Another consideration is the source of fingerlings for periodic stocking.
The design of fish cages is determined by the behavior of the culture species. For Tilapia nilotica, which is less active and sometimes territorial in habitat, the shape of the cage does not affect its mobility. In this case, design rectangular cages for easy assemblage and management. The arrangement of the cages is not a problem if there are only few of these. However, 8 or more should be arranged depending upon the direction of the wind.
There are many kinds of nets that could be used for cage fabrication. The most common are the B-net (1/4" mesh), DD-net (3/8" mesh) and CC-net (1/2# mesh). However, the most popular is the B-net because smaller fingerlings do not need a nursery cage. It is cheaper per unit area because it is wider (108 inches) than other nets, hence, labor cost in fabricating cages is much lower, and tearing of one or two meshes do not easily provide an escape route for bigger fish.
Generally, floating net fish cages are made of nylon nettings supported on all sides and corners with polyethelyne rope fixed by a nylon twine. Each is hung within a rectangular area, the top is supported by bamboo braces and the bottom is provided with lead sinkers. The size of net cages used in Magat Dam for commercial production of tilapia is 6 m deep, 6 m wide and 12 m long. This size makes possible the full utilization of bamboo poles and nets. To do it, hang the net cages in bamboo raft type frame which also serve as catwalk for workers allowing 1 m of the net above the water level and fix the synthetic ropes to four corners of the poles to prevent the fish from escaping by jumping out. The longest side of the cages is oriented perpendicular to the direction of the wind.
Construct the net fish cages in the following manner:
- Cut the net according to desired specification
- Double-lace every mesh of the four corners using nylon twine 210 d/6, double-twine beginning at the second mesh row using rolling hitch or clove hitch with a single hitch as lock at intervals of 7.62 - 10.16 cm.
- Double-lace the nylon salvage net to the top edges of the cage with a nylon twine, using either a rolling hitch or clove hitch with single hitch as lock. Start the second half from the second mesh row.
- Rig all sinkers (No. 7) to the rib lines of the bottom side and centers. Attach the rib lines on all sides using rolling or rib hitch with an interval of 7.62 - 10.16 cm.
- Make splices on the four corners of the hanging lines (top portion of net cage) for the attachment of four stretching ropes with weight. Continue with the other units following the same procedure.
Stock fish either early in the morning or late in the afternoon when the water is relatively cool. Acclimatize the fingerlings before stocking them. To do this, float bags of fingerlings in water where the fish is to be stocked, thereby allowing the water on the bags to float on the pond for 30 minutes. Determine the water temperature of both bag and pond waters with a thermometer. A difference of more than 30°C may cause eventual death of stock. Open the bags and introduce water gradually from the pond to the plastic bags until the temperature is almost the same. Let the fingerlings get out freely from the bags.
The number of fingerlings to be stocked in a cage varies from 10 - 15 pieces per cu m to reach a size of 100 g each in 150 days without supplementary feeding during summer months. Use the same density at the start of the rainy months up to early part of summer. However, the growth rate is lower during rainy months because the water is cooler and there is little presence of natural food in the water.
MANAGEMENT OF TILAPIA CAGES
Tilapia in cages require minimal care and maintenance. Aside from occasional intrusion of predators, mechanical damage to the net screen and poaching, no serious problem can be expected.
Feeds and Feeding
Feeding of tilapia in cages is necessary for higher yield especially if productivity of the surrounding water is poor. Feed ingredients are locally available and economical. Supplementary feeds given to the fish using 3-5% body weight as basis for food ration per day. Divide the ration into 4 portions at an interval of 2 hours adjusted directly after sampling. Place feeds in small plastic bags. Weigh and label carefully according to the number of cages to avoid error when feeding.
Precautionary Measures
Before the onset of predictable bad weather, loosen anchor ropes and using a banca, tow all the units towards a sheltered area. Put additional anchors to strengthen the whole project units.
Maintenance of Support Facilities
Support facilities refer to the service "banca" raft, caretakers hut and other facilities in the project. The "banca" should always be in tip-top condition since this is the only available means of transporting the produce and for management personnel to supervise the project.
Protect plastic and pandan bags, styrofoam boxes, spare nylon net cages, nylon twine and other equipment from rodents. Repair leaking roof of huts to give ease and comfort to the project personnel.
Stock Manipulation
This is a scheduled monthly activity of grading the fish stock into different size groups to reduce the adverse effect of uneven growth and association of "size hierarchies" within the fish population. Smaller fish are harvested later when they reach the desired size and weight.
Most cage operators buy tilapia fingerlings of size 22 when high quality fingerlings are now readily available. These are not directly stocked in grow-out cages; instead, they are reared for about a month in cages with a mesh size of no. 24. After a month, grade the fingerlings and transfer the bigger ones in cages with mesh size no. 17. Repeat the process until they are stocked in cages with mesh size no .14 where they are reared up to marketable size. This technique of grading the fish, called modular method, enables the cage operator to stock and harvest the fish continuously.
Care and Maintenance of Cages
For daily and routine work, check loose twine and torn meshes of the nets and repair immediately by mending or patching. Remove by brushing bio-fouling organisms such as freshwater algae, sponges and debris that set on nylon net as soon as they detected. Replace the whole cage with spare net cage, when may fouling organisms had accumulated obstructing water exchange.
Check the net screen everyday for wear and tear as there might be possible damage that leads to the escape of the fish stock. Dive occasionally and inspect the condition of nettings and other materials submerged under water.
Work Schedule
The fish operator or caretaker acts as the overseer and plans ahead what are to be done on time. He must keep his co-workers well-informed of the activities to be undertaken. He must also follow the work plan, target and calendar of activities closely to attain its target production. In order to carry out the work plan and schedule, he must form a functional working team out of labor resources of the project. This approach allows everyone to undertake a given task and helps instill a general team spirit toward problem solving.
HARVESTING
Before harvesting, prepare all the materials and equipment needed. Two to three persons can manage one fish cage.
Untie the top corners of the net and allow the bamboo raft to enter the rectangular area. Two harvesters lift the net and push the raft toward an end of the cage. Scoop out the confined fish at one end of the net and place these in pails.
Sort according to size. Place sorted fish in transport containers.
RECORD KEEPING
Records keeping plays an important role in any production undertaking. By keeping records of the project, the fish-farmer can determine whether the project is a profitable business venture or not. The fish-farmer must have a record of all activities and expenditures undertaken so that the schedule of stocking and harvesting could be done on time. It is also important to record the weather condition prevailing from day to day. This will serve as a basis for planning.
POST-HARVEST HANDLING AND PROCESSING OF TILAPIA
The need for proper handling and processing of tilapia is important both for the fishing industry and for the consumers.
Improvement of the processing and handling of tilapia in terms of quality, product range and volume results in increased economic activity and employment. It is also one way of stabilizing fish marketing by providing an outlet for surplus and peak catch even during emergency harvest, thereby ensuring high fishing activities and stable prices. It can also contribute to the efforts related to nutritional goals.
Handling
The quality of fish depends on how it is handled from the time it is taken out from the water until it reaches the kitchen. Fish landed is usually subjected to rough handling treatments. Consider these 3 cardinal rules in handling fresh fish:
1. Cleanliness. Observe cleanliness throughout the fish handling chain. Clean the deck, checkboards and containers thoroughly before the fish haul comes aboard. Clear one haul away before the next ones come aboard.
If you have to leave some fish on deck, move them at one side of the deck so that fresh fish are not placed on top of these.
2. Care. The fish you are handling is food, treat it as such.
- Work on fish as quickly and as promptly as possible.
- Sort fish properly before packing
- When fish have to wait on deck or on the fish landing for some time before working on these, cover these to protect them from heat and other elements.
- Drain fish before icing
- Avoid brushing the fish
- Don't throw, trample or kick the fish
3. Cooling. Temperature is the most important single factor affecting the quality of fish.
- Use plenty of ice. Put additional layer of ice on top, bottom and side of fish in boxes or shelves
- Don't over-fill a box or shelf. The next box or shelf on top will smash the fish below.
- Lay the fish belly downward - this prevent entry of dirt water into the fish.
- Don't pack fish so tightly that melted ice cannot flow.
Fish is cooled more quickly when ice cold water is poured on them. Fish spoils easily when allowed to stay in stagnant water, blood or slime. If the vessels is provide with fish room, store fish in ice as quickly as possible. Make sure the fish room is always kept clean.
Transporting
Fresh fish transported to far distances must be packed with ice to ensure freshness when they reach the consumers. Proper packing of fresh fish with ice means arranging the fish and ice alternately in the container to maintain 5°C chilling temperature is attained with the ratio of 1 kg of ice to 2 kg of fish. Fresh fish may be transported in styrofoam boxes, conical tubes (bañera) basket ("kaing"/"bayong") and plastic containers.
The more sophisticated method is the refrigerated truck.
When transporting tilapia within the region, wholesalers pack them in ice. Upon reaching their destination, fish are repacked with ice and sold to retailers and eventually to consumers.
The latest practice of transporting live marketable tilapia in Region 02 from Magat dam fish landings to
Processing
The common method of processing tilapia in case of oversupply are drying, salting, smoking and "buro" making. Sundrying (dalangdang) is the most common processing method practiced in Region 02. It is also the simplest and least expensive way to preserve tilapia. The steps in drying fresh tilapia are:
- Split the fish into butterfly fillets along the backbone with a sharp knife.
- Remove the gills and internal organs or the entrails.
- Wash fish to remove all traces of blood.
- Immerse split fish into a brine solution of 1 part salt to 3 parts water for 30 minutes to 1 hour depending on the size of fish
- Drain the fish and dry under the sun for 1 to 2 days.
- Store dried tilapia in a cool, dry place.
"Burong isda" or fermented fish is a favorite among the Tagalogs and Ilocanos. To prepare "burong tilapia" follow these procedures:
- Scale 1 kilo of tilapia and split the fish along the dorsal side. Remove the internal organs, gills and traces of blood. Wash thoroughly and drain. Cut into single fillets. Mix one cup of salt. Cover and set aside.
- Add 4-5 cups of water to 2 cups of rice and cook. Remove rice from the pot and allow to cool. Grind 2 tablespoons of "angkak" or red rice finely and mix with 2 cups of rice.
- Use a wide-mouthed sterilized jar. Spread a thin layer of rice mixture at the bottom and then spread the fillet over it. Spread another layer of rice and continue packing fish and rice alternately. Cover with a thick layer of rice then sprinkle salt over the rice mixture. Clean the neck of the jar and cover tightly. Allow to ferment for 1 to 3 weeks.
Smoked tilapia is a delicacy not only in our country but also in
Procedure in smoking tilapia:
- Remove the gills and entrails
- Wash and soak in brine solution (1:3 salt to water) for 30 minutes to one house depending on the size of fish.
- Boil in 10% brine solution (1 part salt to 9 parts water) for 10 to 20 minutes.
- Smoke for 30 minutes at 43-66°C.
- Pack in plastic bags and refrigerate.
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